Tempered glass must have the 3C mark! How to minimize the risk of self-detonation?
Tempered glass must carry the 3C certification mark, which is a national compulsory safety certification, but the sign itself cannot prevent self-destruct. The following is the ultimate solution to reduce the risk of self-detonation, combining technical principles with practical guides:
1. The truth and counterfeiting method of the 3C mark
1. The core significance of the 3C logo
Standard bottom line: No 3C = non-tempered glass
Basic guarantee: represents the surface stress ≥ of the glass 90MPa (only the foundation strength meets the standard).
No self-detonation prevention: 3C does not detect impurity content, and the self-detonation rate has nothing to do with certification
2. Distinguish between true and false 3Cs (three-step counterfeiting method).
Inspection method
|
True 3C features
|
Fake 3C flaw
|
Scratch test
|
The logo is laser etched and cannot be scraped off
|
Ink printing, scrape off
|
Number check
|
The factory number can be found on the official website
|
The number does not exist or corresponds to a non-glass factory
|
Purple light illuminated
|
The logo contains anti-counterfeiting fluorescent fibers
|
No fluorescence reaction
|
Basis for rights protection: According to the "Regulations on the Management of Building Safety Glass", the use of non-3C tempered glass can be reported to 12315, and the maximum fine will be confiscated and a fine of 3 times will be imposed.
2. The culprit of self-detonation and scientific prevention and control
1. The root cause of self-destruction
Nickel sulfide (NiS) impurities: "glass cancer" in glass, high-temperature phase change volume expansion 4%
Elemental silica particles: Local stress explosion caused by poor coefficient of thermal expansion
Critical size: Impurity particles with a diameter of > 0.04mm can trigger self-detonation
2. Distribution law of self-detonation rate
Glass type
|
Plain tempered glass
|
Homogeneous tempered glass
|
Ultra-white glass tempered
|
Self-destruct rate
|
3‰~5‰
|
0.1‰~0.3‰
|
<0.01‰
|
Self-destruct time
|
2~5 years after installation
|
It was detonated before installation
|
Almost never happens
|
Cost increase
|
-
|
+8~12 yuan/㎡
|
+100~150 yuan/㎡
|
Data source: China Institute of Building Materials 100,000 square meters curtain wall tracking statistics (2015-2023).
3. Six-fold explosion-proof technical scheme
1. Raw material upgrade: ultra-white glass
Principle: The raw material is pickled to remove iron, and the residual amount of NiS < 0.1ppm (5~10ppm for ordinary glass).</b11>
Identification: Light blue when viewed from the side (ordinary glass is greenish)
Applicable: high-risk areas such as high-rise curtain walls, lighting roofs, guardrails, etc
2. Homogenization treatment (HST): detonation in advance
Process: 290°C±10°C for 2 hours → promote the self-detonation of NiS phase change
Acceptance: The manufacturer is required to provide a homogeneous furnace temperature curve record (fluctuation of the insulation section ≤5°C). HST laser marking (non-ink printing) on the corners of the glass
3. Precise stress control
Parameter
|
High risk value
|
Safety value
|
Detection tools
|
Surface stress
|
>120MPa
|
90~110MPa
|
Surface stress gauge
|
Stress layer depth
|
<0.18h*
|
0.20h~0.25h
|
Stress layer detector
|
Stress unevenness
|
>20MPa
|
<15MPa
|
Polarized light analyzer
|
*h is the thickness of the glass
4. Edge strengthening treatment
Fine grinding chamfer: R≥0.5mm fillet (reduce stress concentration).
Coating protection: Silane impregnation sprayed on the edges (waterproof vapor erosion microcracks)
5. Key points for installing pit avoidance
Block matching: EPDM rubber pad with hardness 50±5 Shore A (PVC hard block is prohibited).
Clearance reservation: The clearance between glass and notch is ≥ 5mm (thermal expansion buffer space).
No hard contact: the frame and the glass must be filled with neutral silicone structural glue
6. Intelligent monitoring system
Stress patch: photochromic film attached to the corner of the glass (stress over-limit reddening warning)
Acoustic emission monitoring: captures the ultrasonic signal of glass crack propagation (accuracy 0.01mm).
4. Consumer self-insurance list
1. The purchase contract specifies:
"Glass type: ultra-white homogeneous tempered, surface stress 100±10MPa, HST treatment record provided"
2. Acceptance toolkit:
Purple light (test 3C).
Polarizing Sheet (Stress Spot)
Vernier caliper (measured chamfer R≥0.5mm).
3. Warranty terms:
"Self-destruct free replacement, 10 years warranty period (only 2 years for ordinary projects)"
Final Conclusion:
3C is just the "birth certificate" of tempered glass, and ultra-white + homogenization treatment is the explosion-proof king bombing combination. In key parts such as high-rise curtain walls and sunrooms, upgrading ultra-white glass is equivalent to buying an "explosion-proof insurance" for the building - after all, the cost of glass self-detonation far exceeds this cost!